Many fertilizer manufacturers ask if there is a solution to produce powder and granular fertilizers at the same time. Because the market demands are diverse, some customers prefer powder fertilizer for quick soil absorption, while others require granular fertilizer for easier application and longer storage. With the reasonable design, YUSHUNXIN can help you produce fertilizer in both forms within a system. This is an ideal choice for you to expand the fertilizer making business opportunities and reduce investment costs.

Why combine powder and granule fertilizer production?

Farmers and distributors often need different fertilizer forms for different crops and soil conditions. Powder fertilizers dissolve fast in water and work well for foliar spraying, but granules release nutrients slowly and suit large-scale field application. 

If you can produce powder and granular fertilizers together, you can meet wider customer needs without building two separate plants. Because you only invest in a fertilizer making line, you reduce the cost compared to building two separate systems of powder fertilizer making and granular fertilizer manufacturing. Moreover, you can respond quickly to market changes, there is a higher flexibility and profitability. 

fertilizer powder and granule production

How does the powder and granular fertilizer making process work?

The key is the reasonable design. Here, our engineers divide the system to make powder and granule fertilizer into 3 parts.

In this process, you need to raw materials, such as phosphate rock waste, NPK compounds, cow dung, or chicken manure, into powder fertilizer. Namely, quality material for fertilizer granule production. 

One parts is packaging the uniform powdery fertilizer you already produce. Then, you can transport them to sell your customers.

Another part is for further fertilizer pellets manufacturing. The powder material continues into granulation, screening, drying, cooling and packaging. So, you can make fertilizer pellet with uniform size, low moisture, required commercial specifications

Inquiry the powder and granular fertilizer making line now!

What equipment do you need for the two-in-one fertilizer making system?

What equipment is needed to produce powder and granular fertilizers simultaneously? Here, take the organic fertilizer manufacturing system as a example. It needs the following fertilizer machines.

  • First, to make quality organic powder fertilizer, it may needs compost machine, batching machine, powder screener and mixer. Then, it will divided finished powder fertilizer into 2 parts by a distributor.

  • Then, for powder organic fertilizer bagging, there are both single bucket and double buckets powder packing machines for you. They are for small scale organic fertilizer making and large scale organic fertilizer production respectively.

  • Finally, it comes to the organic fertilizer granulation. For this, the fertilizer granulation machine is necessary. You can consider to buy economical disc pelletizer, dry roller press extrusion machine, or industrial rotary drum granulator. After granulation, you can choose to equip it with dryer, cooler, and screener according to your needs. They can help you prepare uniform fertilizer granules better. Finally, bagging the granulated fertilizer into required specifications. 5kg/bag-50kg/bag.

Get your own organic fertilizer making solution!

As for complex fertilizer production with powder and granule simultaneously, it only needs from batching equipment, powder grinder, powder screener, mixer, powder bagging machine, compound granulator, granule sieving machine, dryer, cooler and pellet packing scale.

Customized complex fertilizer production plan here!

How about the area covered the multifunctional fertilizer manufacturing system?

When planning a multifunctional fertilizer manufacturing system, understanding the space requirements is essential for smooth operation and future expansion. The area needed by the fertilizer making system, largely depends on its capacity, which typically ranges from 1 to 30 tons per hour (TPH).

Capacity (TPH) Area Needed (㎡)
1-2 1500-2000
3 3000
5 4500
10 5500
20 10000
30 14000

For smaller capacities of 1-2 TPH, a factory area of around 2,000 ㎡ is sufficient. This space can accommodate essential equipment like mixers, granulators, and conveyors while leaving room for storage and operational movement.

As the production capacity increases to 3 TPH, the area requirement grows to approximately 3,000 ㎡, allowing for larger machines and additional storage.

For a 5 TPH system, a plant needs about 4,500 ㎡, ensuring that workflow remains efficient and maintenance operations can be carried out safely. At 10 TPH, the required area reaches 5,500 ㎡, accommodating multiple production lines or heavier machinery.

When it comes to the large-scale fertilizer production of powder and granules in 20 TPH, a spacious area of 10,000 ㎡ is recommended. While the maximum 30 TPH system requires up to 14,000 ㎡. This is to support high-capacity granulators, silos, and auxiliary equipment, while ensuring operational safety and future scalability.

There is also many other practical solutions to produce powder and granular fertilizers simultaneously in YUSHUNXIN. This approach helps you maximize resources, lower costs, and meet diverse agricultural needs. Welcome to get it now!

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