For those who want to make more profits from organic fertilizer production, the best choice is prepare organic fertilizer into granules. And for small-medium scale organic fertilizer manufacturing, 30,000 t/y new type organic fertilizer granulation line is an excellent choice. It can dispose of the large amount of manure waste in your farms. In addition, the produced organic fertilizer pellets have a higher hardness, which makes fertilizer more convenient to transport, store and use.

Learn more about 20,000 tons/ year organic fertilizer granule making line!

Who needs the 30,000 t/y new type organic fertilizer granulation line?

When you want to know is this 30,000 t/y new type organic fertilizer making system suitable for you, it is advisable to consider from three aspects: capacity, final fertilizer products, cost.

Capacity

If you make organic fertilizer making line work for 300 days a year, it can help you produce 100 tons of pellets a day. Then generally, the ratio of liquid and solid manure (used in organic fertilizer production) is 2:1. So, through it, you can process 300 tons of manure a day. This means if you operate a farm which has 10,000 cows or 1,000,000-2,000,000 birds chicken or 30,000-40,000 pigs, this 30,000 t/y organic fertilizer preparation plan is an ideal choice for you.

Final fertilizer products

Looking at the final fertilizer granule is an effective way to know is the new type organic fertilizer production line right for you. In general, this production system can meet your requirements of making 2-5 mm organic fertilizer granules and its granulation rate can reach 97%. In addition, the hardness of its granules will be better than pan granulator or rotary drum granulator. That is, the final fertilizer has a lower possibility of pulverization and is easier to transport, store and use.

Cost

During purchasing production line for organic fertilizer making, cost is an item you must focus on. For a complete 30,000 t/y new type organic fertilizer making system, you need to prepare $160,000-$250,000 (reference price). But the price will change with the equipment configuration, number, and even time. If you need a precision quotation, please contact us immediately.

What you need to do with organic materials before granulation?

For high quality organic fertilizer granules manufacturing, organic materials treatment is essential. Before new type granulation, you may need to process organic waste with steps as follows:

Separating solid from liquid

Generally, fresh animal manure (most common organic material) is a mixture of solid and liquid. So its moisture content usually is 70%-90%, which will affect aerobic fermentation of organic fertilizer. In this way, we recommend you process manure with dewatering equipment first. This fertilizer machine can help you reduce the moisture to 30%-40%.

Dewatering machine for organic fertilizer manufacturing

Compost organic fertilizer

However, provided you have raw material which has a moisture content of 50%-60%, you can start fertilizer composting directly. It is a process of making use of high temperature to kill bad bacteria, pests eggs and grass seeds in organic waste. In this process, it is important to control the temperature of material piles to 60℃-70℃. Here, it is advisable to use crawler windrow compost turner. It can not only supply oxygen to make temperature high enough to kill harmful things, but also dissipate excessive heat to prevent beneficial bacteria death.

Feeding compost into batching hopper

Batching machine is widely used to control materials volume and ratio for organic fertilizer production line. For capacity of 30,000 t/y, we recommend you our dynamic batching machine. Because it has multiple materials hoppers and we equip each hopper with a weighting scale. Therefore, it can feed various materials simultaneously according to required proportion.

Dynamic batching machine for commercial manure fertilizer production

Crushing manure compost

In general, organic granulation effect is closely related to the particle size of compost material. The smaller the material particle size, the easier the fertilizer pellets making, the more beautiful the final granule appearance. This is the reason why you need to grind compost into fine powder before new type granulation. Here, you can use new type vertical shredder, which can process manure compost into powder without blocking.

Mixing organic materials composition evenly

Moreover, in new type organic fertilizer production line, fertilizer mixer is also indispensable. It can blend various materials evenly, which is beneficial for ensuring the nutrient balance of every granule. In this fertilizer business plan, double shaft horizontal blender is your best option.

Fertilizer double shafts mixing equipment

Why use new type organic fertilizer granulator in 30,000 t/y organic fertilizer making system?

New type organic fertilizer pelletilizer is an excellent choice for 30,000 t/y organic fertilizer manufacturing plant setup. There are three reasons.

Fertilizer pellets of 30000 tpy new type organic fertilizer granulation line

Quality organic fertilizer pellets making

The new type organic fertilizer granulator mainly makes use of high speed rotary mechanical agitation force of stirring teeth and the resulting aerodynamic to granulate organic material (this is the reason why it is known as stirring teeth granulator). So its final pellet product has higher hardness. This is beneficial for transport, storage and use.

Suitable capacity

As mentioned above, when you want to process 30,000 tons of organic fertilizer granules, you need an organic fertilizer pelletizer with a capacity of 100 t/d. That is, about 5-6 t/h. Therefore, SXJZ-1200 new type organic fertilizer granultor, which can prepare 4-6 tons of pellets, is the best choice.

Stirring teeth organic fertilizer granulator design

Long service life

In addition, this granulation equipment has a long service life. On the one hand, the material for stirring teeth is manganese steel, which has high strength and high erosion-resistance. On the other hand, its wearing parts – stirring teeth only need to be replaced every six months or one year. And it is easy to finish.

What equipment is commonly used after new type organic fertilizer granulation?

Besides the above fertilizer making equipment, we also can provide many other machines for 30,000 t/y new type organic fertilizer granulation line. For example, polishing machine for making pellets more rounded, coating machine for long fertilizer effect, dust collector for less pollution, etc. If you have any other requirements, welcome to contact us immediately.

Contact us for more details about New type organic fertilizer granulation line!

Partial parameters of 30,000 t/y new type organic fertilizer granulation line

Equipment Model Capacity (T/H) Power (KW) Dimension (MM)
Dewatering machine 5-6
Crawler windrow composter SXLDF-2800 1100-1300(m³/h) 123
New type vertical crusher SXLFL-800 5-8 30 1800*1020*2700
Double shafts horizontal blender 5-8
New type organic fertilizer pelletizer SXJZ-1200 4-6 90 4900*2550*1800
Rotary screening machine SXGS-1540 5-8 5.5
Rotary drying machine SXHG-1616 6-8
Rotary cooling equipment SXLQ-1616 6-8
Automatic packaging scle
Dust collector
Belt conveyor

Is the other designs for 300,000 TPY organic fertilizer granulation plant setup?

Of course. And our customers had make profits by them. For example, there are 5 t/h rotary drum organic fertilizer granulation line to USA100 t/day Organic fertilizer making cost in Brazil, 6 t/h cow dung fertilizer making, etc

  • How To Buy Organic Fertilizer Granulation Line Within $100,000 Cost In Brazil
  • How To Setup A 5 T/H Organic Fertilizer Plant in USA

Moreover, there are also organic fertilizer manufacturing plan with other capacities, such as 20,000 ton/year organic fertilizer granulation plan, 50,000 TPY organic fertilizer production, 100,000 organic fertilizer making machines, etc. Welcome to contact us for your customized fertilizer business plan now!

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