Fertilizer blending plant is set up to produce compound fertilizer by mixing multiple types of chemical granules evenly in proportion. This type of system is often referred to as bulk blending fertilizer production, abbreviated as BB fertilizer. Usually, because of simple process of batching, mixing and packing only, you can produce NPK fertilizer with economical price, small area, and freely fomation adjustment. At the same time, the blended fertilizer making output can reach 60 TPH or more. For this, YUSHUNXIN, as a professional fertilizer machine factory, can provide support in many aspects. Including material selection, factory location, customized solution design, etc.
How to prepare materials for fertilizer blending plant setup?
When you want to start bulk blending fertilizer making, materials preparation is an item you must focus on. Then what is the principle of BB fertilizer production materials selection? Generally, you need to pay attention to the following 3 aspects:
Chemical materials
In fact, the bulk blending fertilizer system is designed for compound fertilizer making. So the raw materials of it are commonly various single chemical fertilizers or complex fertilizers. Such as urea, gypsum, DAP, TSP, ammonium sulphate, etc.
Uniform granules size
In general, fertilizer blending plant is built to process granular chemical materials into required fertilizer. It is the premise of using chemical fertilizer pellets for starting BB fertilizer making. In addition, in order to prepare high quality bulk blending fertilizer, it is advisable to choose granules with uniform size. Otherwise, the even fertilizer nutrient is easy to layer during transport. Then it will affect the nutrient supply for the growth of crops.
No chemical reaction
Finally, you’d better select materials which have no chemical reaction. Because chemical reaction is a process that leads to the chemical transformation of one set of chemical substances to another. This will change the nutrient proportion of fertilizer and even generate harmful substances.
What equipment is needed in bulk blending fertilizer manufacturing?
Fertilizer blending system is favored by quickly compound fertilizer production. This is because of its simple process of batching, mixing and packing. Therefore, for blended fertilizer making, you generally only need to buy 4 types of fertilizer processing machines.
Top 2 designs for fertilizer blending plant setup
In order to different requirements of fertilizer suppliers, we especially design fertilizer blending business plans with different capacities. One is designed for small scale compound fertilizer making plants, which can produce 5-10 tons of BB fertilizer per hour. Another one is rotary drum mixing fertilizer line, which is suitable for preparing bulk blending fertilizer in a large scale – 20-40 TPH.
Is there solution for blended fertilizer making over 50 PTH?
Of course. For this, you can choose to setup 2 or more sets of drum BB fertilizer making systems to enlarge your compound fertilizer making business.
How much does a BB fertilizer system cost?
Because of simple process, the investment of blended fertilizer production system is far lower than other complex fertilizer solutions. In general, the price of a BB fertilizer making line ranges from $30,000 to $200,000 for capacities of 5–40 TPH. And, the smaller the output, the lower the investment. There are some examples for your reference.
In addition, the quotation of a fertilizer mixing system also changes when you add special designs. If you require more material hoppers, dual fertilizer bagging machines, dust-free feeding, or larger storage silos, the final investment will increase accordingly. Custom conveyor layouts or automatic control systems can also affect the total budget. In summary, choosing the right BB fertilizer blending line depends on both your output requirements and your desired automation level.
Can fertilizer blending line produce NPK fertilizer of 20-30-10?
Of course. In fact, with the fertilizer granules mixing line, you can adjust the NPK fertilizer manufacturing to required proportion freely and quickly.
How to choose an area for fertilizer blending plant setup?
After material collection and equipment purchasing, you also need to prepare a suitable place for fertilizer blending plant establishing. Usually, you need to pay attention to two items
For one thing, you’d better start BB fertilizer preparation close to raw material origin. For another, it is advisable to build fertilizer blending plant in places with convenient transportation. Then it is easy to transport material back to the factory and deliver compound fertilizer products to customers.
Generally, only needs a 100-900 ㎡ of site, bulk blending fertilizer manufacturing line can help you finish the chemical fertilizer making of 5-80 t/h easily.
Can you offer customized fertilizer mixing plans?
Of course. We can offer you customized bulk blending system according to your materials, area preparation, application, etc. For this, there are some customized fertilizer mixing plans as examples for your reference.
NPK blending system cases
YUSHUNXIN blended fertilizer line have help many manufacturers in the world start their compound NPK fertilizer production plants. Such as 10 TPH bulk blending fertilizer line in Myanmar, 20-30 T/H BB fertilizer making plant setup in Nigeria, 100 tons per day blended NPK fertilizer makng system in Sri Lanka, 100,000 ton blended compound fertilizer plant in Burkina Faso, etc for your reference.
In addition, if you want to make other compound NPK fertilizer, there are also various designs for your choice. Including NPK powder granulation line, SSP phosphate fertilizer production plan and other mineral material fertilizer making projects, etc. Welcome to contact us to get them now!
