Water Soluble Fertilizer Production Solution

First, it is raw materials fed into the powdery soluble fertilizer manufacturing system. For this, a dust-free feeding station is the best deign. It equipped with precise weighing device but also dust collector reduces powder escape around the feeding port. For higher automation, there are also robotic feeding system for you. This can move along rails, pick up raw material bags and cut them to discharge into corresponding hoppers.

Then, it is advisable to process raw materials into fine powder for better nutrient balance and  no blocking to equipment. Small prilled urea, coarse particles, and weak caking materials should pass through suitable crushers . Here are professional urea crushers and lump breakers for you to crushing urea particles and false caking to restores material flowability.

After accurate dosing by loss-in-weight scales or screw scales, the crushed soluble materials enter a ribbon mixer. The horizontal mixer will blends nitrogen, phosphorus, potassium, magnesium, and trace components evenly. With ribbon blending shaft design, this equipment can greatly reduce dead corners and improve formula uniformity and final fertilizer quality.

Finally, for commercial selling, this will send finished powder soluble fertilizer into packaging scale. The YUSHUNXIN bagging machine fully support 20 – 50 kg bags with heat sealing, sewing, bag conveying, and control cabinets for stable industrial operation. Additionally, for over 5TPH water soluble fertilizer manufacturing system, we will add a buffer hopper before. Because mixing takes time and packaging needs continuous material supply.

A typical configuration can include dust-free feeding station*2, 80 model urea crusher, 38-800 model lump breaker, batch ribbon horizontal mixer, 2m³ finished product hopper, 10 – 25 kg double buckets packing machine and PLC control system.

In the 5TPH powder water soluble fertilizer plant design, it support 10-30mesh adjustable crushing of urea granules and lump materials, 1 ton per batch ribbon blending, and continuous bagging of 300-500 bags per hour. Therefore, you can start a commercial water soluble fertilizer plant smoothly.

For this, it is advisable configure multiple parallel systems of feeding, crushing, mixing and packaging. For one thing, this can greatly improve nutrient balance precision in mass production. For another, it is convenient for you to produce water soluble fertilizers with multiple formula. Dedicated lines prevent cross-contamination.