Carbon black pelletizer plays a critical role in carbon black granules processing. It will transforms carbon black from rubber and tire pyrolysis plants into uniform, dust-free pellets that are easier to transport, store, and apply in industrial processes. For this, there are 3 types granulators are commonly used in carbon black pellet making. They can fully meet your requirements for carbon black granulation projects with 1-30 t/h, reasonable cost, 1-10 mm size, no dust, etc. Come to get your own solutions.

What can YUSHUNXIN carbon black granulation equipment do for you?

YUSHUNXIN carbon black granulation solutions and machines can help you process black carbon powder into pellets quickly. Whether you set up commercial carbon black granulation plant, manage pyrolysis – derived carbon black, or operate as an EPC contractor to get turnkey solutions, it can fully meet your requirements.

If you operate an existing carbon black factory and plan to upgrade to black carbon pelletizing operation, YUSHUNXIN will offer you customized solutions. It contains equipment of batching, crushing, granulation, drying, cooling, screen and packaging. They can combine granular carbon black making lines of 1-30TPH, $50,000-$400,000 costs, etc.

In addition, for tire and rubber pyrolysis plants, the system is also an ideal choice to process carbon black byproducts. Because, this will recycle tire and rubber pyrolysis black carbon into commercial pellets quickly. In this way, you can greatly improve the overall economics of the tire and rubber pyrolysis unit.

If you are an EPC contractor of carbon black granulation project and plants, there is also turnkey solutions in YUSHUNXIN for you. Covering black carbon granulation plant layout design, key equipment manufacturing, shipment, installation, and operation training.

Top 3 carbon black pelletizer machines for sale

In general, there are 3 types of carbon black pelletizer machines are popular with manufacturers. Rotary drum granulation equipment, disc pelletizer and double roller extrusion granulator.They deliver reliable performance for carbon black granule making in both small and large scale, high quality and economically, etc.

Best industrial black carbon granulator

For large-scale industrial carbon black pellets processing plants, the rotary drum granulation machine is the most efficient choice. Its continuous rotary granulation ensures process large scale of black carbon powder into granules with high dense and uniform size (3-6mm) in a short time. The maximum granular carbon black production capacity can reach 30TPH. In addition, the inside rubber lining make the machine withstands abrasive materials like carbon black, ensuring longevity and reliability.

Uniform size carbon black pellet machine

If you are more focus on the uniformity of granulated carbon black, the disc pelletizer offers the perfect performance. Here, the conversion rate from powder to black carbon granules is over 90%. Moreover, with simple adjustments of the disc angle and moisture in carbon black granulation process, you can produce pellets with desired size, adjustable between 1mm and 8mm. There is customized disc pelletizing machine with liquid spray device on for moisture control precisely in carbon black granules production.

Hard black carbon granules pelletizer

When you require black carbon pelletizer for produce particles with compact, strong pellets with high bulk density, the double roller extrusion granulator stands out. The pelletized black carbon hardness is 15-20N. Because, it uses dry pressing technology with rollers, which mainly relies on the physical extrusion force to granulate carbon black powder into 3-10 mm. At the same time, this means no need for drying or additional binders. So, it will offer you a carbon black pellets making solution featured efficient and economical.

What are the types of carbon black granulation methods?

Carbon black granulation is essential for transforming fine powder into more manageable, dust-free, and easy-to-handle granules. In general, there two types of carbon black granulation methods are commonly used – wet granulation and dry granulation. Each offering unique advantages for you carbon black granules manufacturing project.

Wet granulation of carbon black – round shape and less dust

If you want to turn carbon black powder into round granules with less dust, the wet granulation method is the best choice.

It involves adding water or a liquid binder to carbon black powder during granulation. So, there is a less dust generation. Then under the action of equipment rotation, the powder material will roll into rounded carbon black granules, which has excellent flowability. This kind of carbon black pellet is ideal for applications like pigments, coatings, and plastic masterbatches. As for wet granulation machine of carbon black, you  can choose to buy disc pelletizer or rotary drum granulator.

Dry granulation of carbon black – hard, high density and low cost

But, when you more focus on the hardness, density and cost of carbon black granule making, it is advisable to choose dry granulation method.

The dry granulation of carbon black uses a compaction process without adding liquid. The powder is pressed using rollers to form sheets or columns, which are then crushed and screened into granules. This method creates high-density, hard carbon black granules, often preferred in the rubber and tire industries due to their better bulk density and storage efficiency. Additionally, because of nearly no liquid involved, there is no need of subsequent drying and cooling. So, there is a lower investment. For this, there are double roller granulator and flat die pellet machine for your choice.

How much does a carbon black pelletizer cost?

In general, there is a factory price of carbon black granulation equipment from YUSHUNXIN. For carbon black pellet machines mentioned above, the quotation is between $3,000-$80,000. It is mainly depended on the types and capacity. For example.

  • The rotary drum granulator capacity is 1-30 t/h while has designs of erosion resistance. So, you need to prepare $7,000-$80,000 budget for it.

  • There are $3,500-$12,000 disc pellet machines for your choice. They can produce 1-6 tons of carbon black granules per hour, with over 93% granulation rate.

  • As for the double roller press granulator, it need a investment of $4,000-$12,000 per set. The precise quotation is related to the design details and roller material.

  • Finally, when you want to buy a flat die pellet mill, the carbon black pelletizer quotation is about $3,000-$6,000.

Rotary drum granulator
1-30 T/H |$7,000-$80,000
Disc pellet machines
1-6 T/H | $3,500-$12,000
Double roller press granulator
1-4 T/H
$4,000-$12,000
Flat die pellet mill
1-2.5 T/H |
$3,000-$6,000

What is the ideal size of carbon black pellets production?

The ideal size of carbon black pellets typically ranges from 1 to 4 mm in diameter. Because the granulated carbon black within this range are widely accepted in industries such as rubber, plastics, and pigment production. At the same time, they offer excellent flowability, reduced dust, and improved handling and packaging efficiency. To producing the desired size carbon black granules, the type of powder pelletizing machine and its operational settings play a key role. For example,

Get your carbon black granulation now!

Can you offer some latest black carbon granulation plants cases for reference?

  • Iran 30,000 tons annual carbon black granulation plant: It adopted system of drying first + roller granulation. Which can fully meet your requirements of 5 t/h industrial black carbon pellet making without dust. Now the system work well from the customer’s feedback.

  • rCB Pelletizing Project for Indonesian Tire Recycling Company: This employed SXZGZ-2080 rotary drum granulation system. Fully meet your requirements for 10TPH carbon black granulation solution within $300,000 cost, less impurities, 2-6mm consistent size and low moisture and minimizing dust emissions.

Get your carbon black processing plan now!

If you have any other want to know about carbon black granule production, welcome to contact us now. Moreover, there are also cow dung granulation plan, chicken manure pellet machine, NPK pellet making solution, etc here for your choice.

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