When you want to make compound fertilizer, you need to pay attention to aspects. Including materials, technologies and equipment and cost. Finally, you need to ensure the safety of your chemical fertilizer plant. YUSHUNXIN, as a professional fertilizer equipment manufacturer, not only can provide you with suitable chemical fertilizer production line, but also offer you many other tips for better compound fertilizer manufacturing. Such as materials choosing, cost saving, etc. If you have any other requirements, you can also contact us for the best solutions immediately.

Get your customized chemical fertilizer production line now!

Top 4 compound fertilizer production lines for your choice

To fully meet your requirements for complex fertilizer manufacturing, YUSHUNXIN design 4 types of different compound fertilizer making solutions for you.

NPK fertilizer granulation line

When you plan to produce NPK granules from chemical powder, like urea, MOP, SOP, KCL, etc, the NPK fertilizer granulation systems here for you. By batching, mixing, granulating, screening drying, cooling, coating and packaging, you can make granular NPK compound fertilizer with required size (1-8mm), shape (round, flat ball or others), hardness (10-20N), etc. According to your needs, there are economical double roller granulation lines, industrial rotary drum granulation plans, and small scale disc pelletizing systems.

Fertilizer blending plant setup

In addition, for those who want produce compound fertilizer in a large scale quickly while at a low investment, we especially design fertilizer blending plan for you. It process chemical granules with batching, mixing and bagging only. But, it can fully meet your requirements of 1-100TPH complex fertilizers of 15-15-15, 10-20-20, etc flexibly.

Water soluble fertilizer manufacturing plan

Moreover, if your target customers is fertilizer production for drip irrigation agriculture, the best solution for you is water soluble fertilizer making. Similar with bulk blending  system, it consist of batching, crushing, mixing and packaging. But, due to materials are fine and soluble powder, this requires excellent performance on dampness reduction and erosion resistance. For this, YUSHUNXIN especially design it with fully 304 stainless steel materials and vertical layout.

SSP phosphate fertilizer production

Can we mixing phosphate rock with sulfuric acid to produce chemical fertilizer? Of course, there are professional SSP fertilizer production system in YUSHUNXIN. In this process, you need to crush rocks into powder first. For this, we recommend you use Raymond mill, which is suitable for ore powder making. Then, mix powder material with liquid and make them more suitable for phosphate fertilizer production by acidification and aging. Next, you can choose to prepare powder or granular complex fertilizer freely.

Which complex fertilizer manufacturing solution is best?

Is the compound fertilizer production solution best or not? This depends on your raw material form, production capacity, budget, workshop space and target market. Compare these 4 configurations to identify a suitable starting point for your project.

Profitable Compound Fertilizer Preparation: NPK Roller Extrusion

For profitable compound fertilizer manufacturing, powder granulation is an ideal choice. It has a high value because of stable nutrient content and easily mechanical spreading. For this, considering a roller extrusion granulation system. No needs of drying and cooling, for 1–20 TPH configurations, with reference budgets of USD 50,000–400,000 and workshop requirements of approximately 1,000–3,500 m².

Fast Customized Fertilizer Manufacturing: BB Blending

For ready-made granular ingredients, a BB fertilizer line supports 5–100 TPH through batching, blending and packaging. While it requires an economical budget and small workshop space of USD 30,000–500,000 and 800–2,500 m². Moreover, this granule-to-granule blending route supports frequent formulation changes for regional and crop-specific markets.

Drip Irrigation Fertilizer Production: Powdered Water-Soluble Blending

As mentioned above, if you target fertigation suppliers, the powdered water-soluble fertilizer system is better. These powder-to-powder blending configurations cover 1–10 TPH, with reference budgets of USD 30,000–160,000 and workshop requirements of 300–1,500 m². Ingredient solubility and insoluble residue limits guide your material selection.

Mineral Fines Processing: SSP Production With Rotary Drum Granulation

For phosphate fertilizer projects, the SSP route requires acidulation and curing before downstream granulation. A rotary drum configuration converts prepared SSP powder into granules. Gas Filter Your planning range covers 1–20 TPH, USD 80,000–500,000 and approximately 1,000–6,000 m² of workshop space.

Share your favored complex fertilizer production solution and send your materials, target fertilizer and site dimensions to YUSHUNXIN. Our engineers will then refine the layout, confirm the equipment scope and prepare a project-specific quotation.

System Capacity (TPH) Cost (USD) Area (㎡) Equipment Material
NPK granulation 1-20 50,000–400,000 800–2,500 carbon steel/ stainless steel
BB blending 5-100 30,000–500,000 800–2,500 carbon steel/ stainless steel
Water soluble 1-10 30,000–160,000 300–1,500 stainless steel
SSP production 1–20 80,000–600,000 1,000–6,000 stainless steel

Get your own solution to compound fertilizer manufacturing!

How to ensure the safety and dust reduction of the complex fertilizer production?

  • Add gas waste disposal system: In the process of compound fertilizer manufacturing, there will generate some exhaust gas, which will cause serious pollution to surrounding environment. So you need to add a gas waste treatment system to your chemical fertilizer production line.

  • Reduce dust pollution: Because compound fertilizer production generally uses powder as material. This will cause dust floating in the air, then it is not beneficial for workers’ health. Here, YUSHUNXIN can provide you with service of adding dust cover, dust collector and dust fall room.

  • Check and maintain equipment regularly: Regularly check the operation status of complex fertilizer making equipment, find faults and repair them in time. Regular maintenance of equipment can reduce the probability of failure and prolong its service life.

  • Make emergency plans: Prepare emergency plans is beneficial for timely handling accidents and reducing losses.

Get your compound fertilizer making plan now!

Besides, there are also various organic fertilizer making plans, biofertilizer production lines, biochar fertilizer systems for you. Ranging from 1 t/h to 30 t/h, with materials from cow dung to chicken poop, costs from $10,000 t0 $500,000, etc. Come to see them immediately!

Contact Us

    If you have any interest or need of our product, just feel free to send inquiry to us!


    *We respect your privacy, and will not share your personal information with other entities.